From tube to bolt
Thursday, October 8th, 2009One of the great mysteries in my life has been how fabric gets wrapped onto the bolts. I know, it’s a goofy thing to wonder about, but it’s only 7 am and I’ve already be accused (twice) of thinking too much.
While in Chicago at the Troy Fabric warehouse event my mystery was solved. In fact, I was very nearly late for one of my lectures because I was watching these guys wrapping the bolts. I just love learning how stuff works.

The fabric arrives on the warehouse rolled on a tube. Sometimes a shop will order an entire tube, about a hundred yards or so, for special kits they may be doing. While most of us quilters love the idea of a hundred yards of fabric, few of us want a hundred yards on ONE fabric.

The tube is unwrapped and loaded into the machine. Notice the stack of bolt forms?

It only takes this fellow a few minutes to thread the fabric through all the guides. It was a challenge to get these pictures because these guys moved so fast.

Isn’t it cool how the machine puts a fold into the fabric? He’s placing the bolt board (what are those things called, anyway?), getting ready to spin fabric into a bolt. It’s not unlike how we wind thread onto a bobbin.

You can really see the fold here, turning the fabric from flat to wrong sides together. He’s working really hard to keep those selvege edges perfectly aligned. If you ever get a messy bolt then you’ll know this is the step where they slacked off. It won’t come from Troy, though, these guys were very careful.

There’s a little meter on the machine that tells them when to stop, usually ten or fifteen yards. Here he’s taping the bolt to keep it tidy.

From here the bolts are wrapped in plastic and stored in the warehouse until a shop owner places an order. I’d like a fat quarter of each please.
Quilt Market is this weekend. The planes landing in Houston will be loaded with quilters from around the world. Market is the wholesale show. I’ll be there to introduce my new book. Shop owners will be placing orders for fabric, some of which isn’t even printed yet. We’ll be on the look out for fantastic new gadgets, new trends and the next big thing. My camera is packed. See you there?










But the storm passed. A few miles of fog lifting off the drying pavement gave me something else to worry about, but it too passed before long. The roads were in great shape. The traffic was very light and at last I made it, bedraggled and tired, to Mountain Home.
For the first time I’ve created full size applique diagrams. I found, as I laid out the center applique, that I really wanted a reference diagram, and I figured you’d want one too. Because these layout guides take several pages each, they will be posted with separate links.











Beth Ferrier is known the world over for her fun approach to quiltmaking. She's the owner of Applewood Farm Publications. Visit her web site at: